PCB Manufacturing (PCB Manufacturing) is a key part of the electronics industry, which involves converting a designed circuit board (Printed Circuit Board, PCB) from a concept to an actual physical product. The process usually includes the following major steps:
1. Design and prototyping:
- Design: Use professional PCB design software (e.g. Altium Designer, Eagle, KiCad, etc.) to design the layout, alignment, component placement, etc. of the board.
- Prototyping: After the design is completed, a small number of PCB prototypes are made for testing and verifying the correctness of the design.
2. Production Preparation:
- Material Selection: Select the appropriate substrate material, such as FR4, CEM-1, Rogers, etc., according to the application requirements of the circuit board.
- Manufacturing documents: Prepare Gerber file (accurate data for PCB layout), BOM (Bill of Materials) and other necessary manufacturing documents.
3. Manufacturing process:
- Inner layer production: Cover the copper foil on the substrate and form the desired circuit pattern by photolithography (Photolithography) process.
- Lamination: Multiple inner layers are laminated together with prepreg to form a multilayer PCB.
- Drilling (Drilling): Drill the required holes in the PCB for mounting components and electrical connections.
- Plating: A layer of copper is plated inside the drilled holes to ensure a good electrical connection.
- Outer Layer Fabrication: Similar to the inner layer, the outer layer of the PCB is fabricated for circuitry.
- Silk Screen Printing (Silk Screen Printing): Printing of logos, component locations, connection points and other information on the PCB.
- Test (Testing): Electrical testing of the PCB to ensure that all connections are correct and no shorts or breaks. 4.
4. Assembly:
- Component placement (Placement): electronic components (such as resistors, capacitors, ICs, etc.) placed on the PCB to the specified location.
- Welding (Soldering): through the wave soldering or reflow soldering components fixed on the PCB.
- Post-processing: Cleaning the PCB, removing excess flux, and checking soldering quality.
5. Final testing and quality control:
- Functional Testing: Ensure that the board works properly according to the design requirements.
- Visual Inspection: Check the appearance quality of PCB, including silkscreen, component placement, etc.
- Quality Assurance: Ensure that the product meets industry standards and customer requirements. 6.
6. Packaging and shipment:
- Packing: Pack the completed PCBs appropriately to protect them from damage during transportation.
- Shipping: Ship PCBs to customers or final assembly factories.
PCB manufacturing is a precise and complex process that requires a high degree of skill and quality control. As technology evolves, so does PCB manufacturing to meet the demand for higher densities, higher performance and smaller sizes.
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